Flexible Manufacturing System (FMS)
Contents
Unlocking Efficiency: Exploring the World of Flexible Manufacturing Systems
In the dynamic landscape of manufacturing, adaptability is key to success. Enter the flexible manufacturing system (FMS) – a revolutionary production method designed to seamlessly accommodate changes in product type and quantity. Let's embark on a journey to unravel the intricacies of FMS, understand how it operates, and weigh its pros and cons in the realm of modern manufacturing.
Origins and Evolution of Flexible Manufacturing Systems
The roots of flexible manufacturing trace back to the visionary mind of Jerome H. Lemelson, an American industrial engineer and inventor. In the early 1950s, Lemelson pioneered the concept with a series of patents, envisioning a robot-based system capable of welding, riveting, conveying, and inspecting manufactured goods. By the late 1960s, systems based on Lemelson's inventions began gracing factory floors in the U.S. and Europe, proliferating through the 1970s.
Functionality of Flexible Manufacturing Systems
At its core, an FMS comprises interconnected processing workstations equipped with computer terminals orchestrating the end-to-end creation of products. From loading and unloading functions to machining, assembly, storage, quality testing, and data processing, every step is seamlessly integrated. The hallmark of FMS lies in its ability to adapt – programmed to transition effortlessly between batches of different products and quantities. This versatility extends to make-to-order production processes, empowering customers to customize their desired products.
Pros and Cons of Flexible Manufacturing Systems
The primary allure of FMS lies in its efficiency enhancement. By minimizing downtime associated with product changeovers, FMS optimizes production throughput. This efficiency boost is particularly beneficial in make-to-order scenarios, where customization reigns supreme. However, FMS comes with its set of challenges. The upfront investment required for designing and implementing the system can be substantial, compounded by the need for specialized technicians to operate and maintain it. Additionally, the time and effort involved in crafting system specifications for diverse future needs add to the complexity.